Automatic PU Gasket Dispensing Machine for Electrical Enclosures
Reliable foam sealing for IP66 rated cabinets with precise, high-speed application.
Product Summary
The KW-510B PU gasket dispensing machine is a three-axis linear robot arm system engineered for automatic gasket application on electrical control panels, distribution boards, and explosion-proof enclosures. It utilizes a two-component polyurethane material system with an adjustable mixing ratio of 1-10:1. With a fast running speed up to 12000 mm/min and a precision mixing head (KW-900), it produces uniform seal strips with widths adjustable from 4 to 30 mm. The machine is designed for continuous operation in automatic production lines, meeting IP66 waterproof and dust-proof requirements. It has CE, UL94, and other relevant certifications, ensuring safety and compliance for global markets.
Key Selling Points
High Precision Dispensing
Equipped with motion control card and servo motors, achieving precise gasket placement and consistent quality.
Adjustable Seal Strip Width
Seal strip width adjustable from 4 to 30 mm, accommodating various enclosure designs and sealing requirements.
Fast and Efficient Production
Running speed up to 12000 mm/min enables high-throughput dispensing, improving production efficiency.
Manual or Automatic Material Supply
Raw material tank filling method can be manual or automatic, offering flexibility for different production setups.
Rugged Construction
Frame with square tube welding and material options of carbon steel, stainless steel 304, or aluminum alloy, ensuring durability.
IP66 Sealing Capability
Produces foam gaskets that meet IP66 waterproof and dust-proof standards, protecting sensitive electronics.
Technical Specifications
| Parameter | Value |
|---|
| Raw Material | Polyurethane |
| Mixing Ratio | 1-10:1 |
| Seal Strip Width | 4–30mm |
| Effective Stroke | 2250*1250*200 mm |
| Running Speed | 0-12000 mm/min |
| Mixing Head Model | KW-900 |
| Raw Material Tank Volume | A: 40L B: 40L |
| Temperature Control | Water Temperature Control (Optional) |
| Power Supply | 220V/380V |
| Power | 4kw/5.5kw |
| Air Pressure Requirement | ≥6bar |
| Frame Structure | 3-Axis Linear Robot Arm |
| Workbench Structure | Square Tube Welding |
| Machine Dimension | 2000*1000*800 |
Models and Options
The standard KW-510B model includes the base configuration. Optional features include automatic raw material tank filling, water temperature control, and a filling station. Customers can choose material options: carbon steel, stainless steel 304, or aluminum alloy, and select optional components such as KAIWEI or Barmag metering pump, and different guide rails (KAIWEI or AIRTAC).
Materials and Structure
The frame is constructed with square tube welding, offering structural rigidity. Available materials include carbon steel, stainless steel 304, and aluminum alloy, providing choices for different environments and durability needs. The machine uses a 3-axis linear robot arm structure.
Applications
Widely used in industries such as electrical control panels, lighting and LED lighting, home appliances, automotive parts, explosion-proof electrical equipment, and purification systems. Ideal for sealing enclosures, cabinets, and housings requiring IP66 protection.
Customization
Machine can be customized with different material options, tank volume, and optional automated features like automatic filling station and temperature control. Custom gasket shapes can be programmed via the touch screen interface.
Case Study
An automotive OEM in the US used 20 units of this equipment in their paint shop for high precision gasket application. Over 2 years, the machines have demonstrated stable operation, achieving IP66 sealing and high production efficiency. The case study is documented with the client.
FAQ
Q: What materials can be dispensed?
A: The machine is designed for two-component polyurethane foam gaskets.
Q: Can the machine achieve IP66 rating?
A: Yes, with proper application, the foam gaskets can meet IP66 waterproof and dust-proof standards.
Q: What is the maximum seal width?
A: The adjustable seal strip width ranges from 4 to 30 mm.
Q: Is automatic material filling available?
A: Yes, both manual and automatic filling methods are optional.
Q: What power supply options are available?
A: The machine supports 220V or 380V power supply.
Q: What certifications does it hold?
A: It holds CE, UL94, and RoHS certifications, among others.
Q: Can the machine be integrated into an automatic production line?
A: Yes, it is designed for continuous operation and can be integrated with automatic gluing production lines.
Q: What is the minimum order quantity?
A: The MOQ is 1 unit.
Inquiry Information
For pricing and further details, please contact:
Name: Wendy
Email: info@kaiwei-sh.com
Tel/Whatsapp: +86 13761986986
Address: No.6433 East Yinggang Road, Qingpu District, Shanghai, China
MOQ: 1 unit
Delivery: FOB/CIF
Payment: 30/70 T/T
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